Aluminium - Copper Bi-Metal Terminals (With Copper Palms)

About Aluminium - Copper Bi-Metal Terminals (With Copper Palms)

Frontiers Universal produces, exports, and provides Aluminium cables are connected to copper busbars using Al-Cu bi-metal connectors. They are also known as lugs. When an aluminium cable is to be terminated on a copper bus bar or copper contact, galvanic activity occurs when an aluminium lug is utilised since copper and aluminium are different metals. Additionally, if a copper lug is used, the aluminium cable will come into touch with the barrel of the copper terminal lug, which is made of a different metal, leading to galvanic action. It is usually desirable to use copper aluminium Bi-Metal lugs to prevent dissimilar contact and to prevent galvanic activity. Widely utilised for waterproof connections are bi-metal terminals.

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In bi-metal lugs, the barrel is made of aluminium, and the head or palm is made of copper. By doing this, it is ensured that the terminal lug's contact with the copper bus bar or cable and the aluminium cable's contact with the terminal lug are both made of aluminium. Contact between similar metals is established as a result of avoiding contact with metals that are dissimilar. Bi-Mettalic or galvanic activity is thus fully removed, resulting in a technically sound and long-lasting joint. Bimetallic lugs are hence more effective in terms of strength & durability. They prevent components from oxidation and corrosion.

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Aluminium - Copper Bi-Metal Terminals

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Its features :

• CPRI Teste
• Safe and inexpensive to use
• All copper goods are electro-tinned in accordance with BS standards, and Wis guards against oxidation and corrosion
• Terminals use PVC insulation for superior dielectric strength and support Wire insulation is used at the terminal's base to prevent any exposed bare wire.
• Additionally, it supports the wire's circumferential insulation and guards against connectors breaking off due to vibration or flexing while in use

Its application :

• Make the best transition possible from barrel to palm.
• To make conductor entry quicker and simpler.
• Used to link copper and aluminium, two dissimilar metals, to bring them into touch.
• for joining copper busbars and aluminium cables.
• Used at joints of transition.
• Ensure a Durable and Strong Joint.

Specification Of Aluminium - Copper Bi-Metal Terminals

Material

Aluminium Barrel 99.6%, Copper Palm : 99.95%.

Final Metal State

Fully Annealed, Including Joint.

Joining Method

Friction Welding, Welding Area more than Nominal Conductor Area.

Sizes

16 Sqmm to 1000 Sqmm.

Crimping Test Applied Force

Upto 240 mm2 -13 x 105 N,
300 mm2 to 630 mm2 – 2.0x105 N,
Above 630 mm2 - 43 x 105 N.

Fit Screw

1/2 Stud(M12).

Aluminium - Copper Bi-Metal Terminals Dimensions

Cable mm2	Dimensions						Product Code
Cable mm2	A	C	D	E	J	B	Product Code
16	5.5	16	20	10.3	79	43	HBT 16-10
25	6.5	16	20	10.3	79	43	HBT25-10
35	8	16	20	10.3	79	43	HBT 35-10
50	9	20	25	12.8	85	43	HBT 50-12
70	11	20	25	12.8	85	43	HBT 70-12
95	12.5	20	25	12.8	85	43	HBT 95-12
120	13.7	25	30	12.8	108	59	HBT 120-12
150	15.5	25	30	12.8	108	59	HBT 150-12
185	17	32	35	14.5	115	59	HBT 185-14
240	19.5	32	35	14.5	115	59	HBT 240-14
300	23.3	40	36	16.5	137	85	HBT 300-16
400	26	40	36	16.5	153.5	85	HBT 400-16
500*	29.1	47	60x60	4Ø 9	196	95	HBT 500-16
630*	33.5	47	60x60	4Ø 9	196	95	HBT 630 4X9
800*	37.5	53	80x80	4Ø 9	232	100	HBT 800 4X9
1000*	42	60	80x80	4Ø 9	256	126	HBT 1000 4X9
1300*	46.5	65	80x80	4Ø 11	267	136	HBT 1300 4X 11

Advantages & Features Of Aluminium - Copper Bi-Metal Terminals

Safe & low cost both in and use.
All copper products are electro-tinned to BS standard and prevents it from corrosion and oxidation.
PVC insulation is provided to terminals for exceptional di-electric strength & for supporting.
Entry to the wire barrel is shock-proof, or bell mouthed for faster and easier conductor entry.
CPRI Tested
Safe & low cost both in and use.
All copper products are electro-tinned to BS standard and Wis prevents it from corrosion and oxidation.
PVC insulation is provided to terminals for exceptional di-electric strength & for supporting. We use wire insulation at the base of the terminal thereby ensuring that no bare wire is exposed.
It also provides circumferential insulation support to the wire and prevents the loss of connects due to vibration, or flexing in use.

Applications of Aluminium - Copper Bi-Metal Terminals

MV Terminations
LV Connections on Bus Bar.
Control Panels
Switchgears
Combiner Boxes in Solar Plants

Industries We Serve:

Electrical Industry
Cement Industry
Electrical Contractor
Electrical Equipments
Manufacturing Industries
Sugar and paper Industry
Petrol & Chemical Industry

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